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March 08 eNews

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Eureka! First in a series: Master WorkHolding Looking for the Next Big Idea


By Kimberly Conley

pic of automotive fixturesIn the conference room in the Catawba County Chamber of Commerce, Master WorkHolding officials are surrounded by the people that know them best including; industry liaisons from the Association of Manufacturing Technology, NC State University College of Engineering extension specialists and employees from the floor up to senior management.

The 20 year-old Morganton facility creates customized work holding equipment and tooling used in diverse manufacturing applications. They primarily serve the aerospace, defense and automotive industries.

They are there to grow

Eureka! Winning Ways® is a system to identify measurably smarter methods for growth. The program is targeted for small to medium-sized industry to develop practical ideas for rapid growth.

Master WorkHolding faces international competition and a lack of client diversity. Mike Powell, chief executive officer saw a need for growth and scheduled the Eureka! session.

Why are we here?
Improve communication
Fluctuating markets, new ways to enter new markets
Doing well now, but what about the future
Grow employees
Where do we want to go

picture of session members sorting through cards The idea generation session at Master WorkHolding, comprised of 15 individuals, produced 71 ideas that are submitted to the growth coaches on yellow concept cards.

One of those originated with Dustin Clark, design engineer for Master WorkHolding with 3 years experience. While conversing with Joe Sauve, extension specialist with IES, Clark asked, “What about a lifetime warranty on manufactured components with a special emphasis on wearable parts?”

Sauve eagerly replied, “Yellow card that one.”


Red light, green light

pic of stop lightThe group then honed the 71 yellow concept cards to 20. Those 20 were further refined, discussed and condensed to the top four. The four are tweaked and finalized and input into the Merwyn system, which is software that determines the success of the ideas based on overt benefit and a reason to believe. It operates on a green, yellow, red system and Master WorkHolding receives the green light with Clark’s idea.

On the second day, the company developed a 30-day action plan to research and test the idea, or “fail fast and fail cheap,” according to Hall, founder of Eureka! Winning Ways®.

At the end of the Master WorkHolding 30 day action plan, Deborah Porto, IES growth coach assigned to Master WorkHolding, called to learn that since the initial Eureka! session, the company was in the process of implementing the warranty idea and that four additional ideas were in the research and test stage.

“We’re an idea company and what the Eureka! process did for us is, it actually slowed us down. And I see that as a positive. The platform is systematic and it was just what we needed to grow, intelligently,” said Powell.

This is the first in a series for Eureka! projects. Follow developments with this story at www.ies.ncsu.edu and look for the Eureka! heading.

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Eureka!  Winning Ways logo

Doug Hall, founder of the nationally known Eureka! Ranch innovation think tank, has spent his 25-year career creating and developing new ideas and products for such companies as American Express, Nike, Procter & Gamble, and Walt Disney. Eureka! Winning Ways® is the Hall-created service that converts that knowledge into measurably smarter choices for growth.

Growth coaches, Gene Fornaro and Deborah Porto for Eureka! Winning Ways® have been personally trained by Hall to facilitate this program for NC industry. Hall has a few critical beliefs he instills in his growth coaches. He believes in taking people out of comfort zones because it may spark innovation or as he likes to refer to it, operational chaos.

"It's a structured approach for idea generation and implementation,” said Porto, IES lead project leader for Master WorkHolding. “Anyone can brainstorm for a couple of hours, but if you don’t have structure and direction, the chances of actually acting upon your idea and experiencing success is negligible."

Hall is a bit of a non-traditionalist. He feels a client base should be undergoing a continual regeneration. To do this, you need to think from the perspective of your audience. When you spend so much time thinking from an operational perspective as many manufacturers do, you tend to forget the ‘overt’ benefits as Hall refers to them.

Hall’s research shows that when discipline is applied at the “front end” of the process, success rates for new initiatives increase 4-fold.